CGF 24-24-8 Rinsing-Filling-Capping Monoblock

 Beverage Bottle Filling Machine

Equipment introduction:

This washing-filling-capping integrate machine is designed and produced by our company; it has stable performance, advanced technology, beautiful appearance, and full function.

The machine is mainly used for PET bottle pure water washing-filling-capping.

Structure features:

a. Bottle washing part：

This machine adopts rotary washing method, mainly used for water new bottle rinsing purpose, and then sent the bottles to filling part.

PET bottles enter the machine by distributing bottle star wheel, and making the bottle mouth adown with clamp pincers and overturning device by grip the bottles mouth. After sanitary water rinse and drain, automatically turn to the bottle up, bottle after a star wheel conveyor to the filling machine. Mainly parts of equipment structure, washing media material, external protect frame are high-quality stainless steel, open-gear transmission.

Into-water pipes has pressure meter. Washing machine has water defrosting tray for recycling washing water. Washing water capacity per bottle is 105ml/s（0.25Mpa hour）

b. Filling part：

This part is mainly used for filling water after finishing bottle rinse.

Filling machine is introduced byGermanytechnology, use normal pressure fill principle to design and produce.

It adopt normal pressure mechanism valve, make filling with high speed and high precision of liquid level. Double leading bars elevator structure to make the bottle up and stability.

The main drive transmission adopts gear transmission that is opening combination drive, with high efficiency, low noise, long life, easy maintenance, full lubrication, use of transducer control the main drive motor speed, this machine is non degree conversion frequency speed control.

Bottle guiding system, the structure is simple, it can quick and easy change according to different bottle volume, this whole machine transported by cliping bottle neck method.

PLC controlled by itself, fault display online, e.g.bottle block or non-cap etc.

In filling tank the product material control itself, the liquid level height adopt liquid level sensor to test, make sure stability liquid level and reliable filling.

This machine main spare parts and electricity component is import product.

c. Capping part:

This part is mainly use the cap that ordering in cap unscrambler, and capping on the finished fill bottle, and then deliver to the followed procedure.

Capping machine through reducer drive back to the wheel rotation, make the cap under the action of the centrifugal force away from the hopper. It has up or down cap separating device at the exit, when the wrong side cap passes, it will automatically fall into the return pipe and blown into the hopper by wind power. Only right cap can be successfully come into the slide, the cap amount in hopper automatic detection by optical switch to control the cap transmission machine, to ensure the best results under the cap. When the right cap into slide path, it will immediately enter cap feeder to prevent accidents. At the same time it has an prevent anti -cap dial to ensure that the cap plate into the feed cap is correct. In slide has also a pair of photoelectric switch, when detected no cap, it will immediately stop the machine operation. In order to effectively eliminate the bad cap without anti-theft ring and the residual cap in hopper when cleaning, in hopper exit toward a activity exit can meet this function.

Technical parameter:

1). Capacity：                10000-20000bph

2). Washing heads：            24

3). Washing time：             2-2.5 s

4). Filling valve heads：          24

5).Filling valve flow speed：      140～160ml/s

6). Capping heads：             8

7). Apply to bottle:  PET bottle,     diameter： D=50～100mm

                                   bottle height： H=150～320mm

8). Capping moment：            0.6～2.8Nm（can control）

9). Power：                   5.03KW

10). Compress air consumption：    0.2Nm3/min（0.6Mpa hour）

11). Water consumption：         Rinsing bottle need 1m3/h（0.2-0.25Mpa）

12). Overall dimension：          2516×2016×2700 mm

13). Weight：                  3.5 T

Main component brand: