Far infrared tunnel oven is an advanced heating solution utilized in various industrial processes such as drying, curing, and baking. This oven utilizes far infrared radiation, which penetrates deep into materials, ensuring uniform heating and efficient drying.
This versatile machine is meticulously engineered to meet the drying and sterilization requirements of a variety of glass bottles, including vials and oral liquid bottles. Utilizing a mesh belt conveyor system, the bottles are seamlessly transported through the machine with adjustable speed settings to accommodate different processing needs.
At the heart of the machine is its advanced heating element, which employs far infrared quartz tubes. This innovative technology ensures rapid heating, high efficiency, and uniform temperature distribution across all bottles throughout the sterilization process. Temperature control is precisely managed by a sophisticated temperature controller, allowing operators to make minute adjustments as needed. Furthermore, the machine automatically records temperature data for future reference, ensuring consistent and reliable performance over time.
To uphold stringent cleanliness standards, the cooling zone of the machine is equipped with a 100 vertical laminar flow clean device. This feature ensures that the environment within the cooling zone remains free from contaminants, meeting the strict requirements of Good Manufacturing Practice (GMP) standards. By maintaining a sterile environment, the machine safeguards the integrity of the products being processed, ensuring they meet the highest quality and safety standards.
In summary, this cutting-edge machine offers efficient and precise drying and sterilization capabilities for glass bottles used in pharmaceutical and medical applications. With its advanced features, user-friendly operation, and compliance with industry standards, it is an indispensable asset for any production facility seeking to optimize their sterilization processes while ensuring product quality and safety.
2.The main technical parameters
Production capacity: 3000~9000 bottles / hour
Applicable bottles: glass bottles and hexagonal bottles
Network bandwidth: 1200mm
Heating method: far infrared quartz tube heating
Temperature adjustment range: 50 ~ 300 ℃
Effective sterilization time: in the high temperature zone for more than 10 minutes
Exhaust volume: 9000 ~ 10000m3 / h
Wind pressure: ≥ 400Pa (centrifugal exhaust fan users self)
Power: 380V 50Hz three-phase four-wire system
Power: ≤ 50Kw
Overall dimensions: 6000 × 2000 × 2100
3.The main components of the device configuration
No.
Name
Type or Material
Supplier
1
PLC
FX3U-24MT
Japan Mitsubishi
2
touch screen
GS2107
Japan Mitsubishi
3
inverter
FR-A740-0.75K
Japan Mitsubishi
4
thermocouple
E52-CA15AY
Japan Omron
5
temperature controller
E5EZ-R3T
Japan Omron
6
paperless temperature recorder
MC200R
Shanghai TIANYI
7
SCR
KS50A
Shanghai
8
low noise centrifugal fan
DWF2.5S
JIANGSU HONGDA
9
100 high efficiency filter
H140
JIANGYIN
10
stainless steel synchronous chain
WUXI
11
other electrical components
France Schneider
12
wind curtain lock wind system
components
Nantong Bolang
13
sterilization system
components
Nantong Bolang
14
cooling system
components
Nantong Bolang
15
bottle conveying system
components
Nantong Bolang
16
drive mechanism
components
Nantong Bolang
17
rack
components (A3)
Nantong Bolang
18
side plate
components (304 #)
Nantong Bolang
Main parts material
High temperature box liner: 3mm heat resistant acid stainless steel
Outboard: 304 # stainless steel
The main electrical control:
frequency control, temperature automatic control, recording
And can control the bottle washing machine together, to ensure the synchronization of two devices
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