Equipment introduction
1.Introduction
This machine is a filling and capping equipment for plastic VTM/UTM tube. The plastic tube is placed in the bottle unscrambler, automatically manages the tube, and enters the aliquot plate one by one. The aliquot plate makes an intermittent movement of twenty-four halves, and is first filled by a peristaltic pump at the filling station, and each bottle is filled Once; when the bottle that has been filled with liquid moves to the capping station, the cap is automatically taken out and the cap is put on, and then pre-twisted. When moving to the capping station, the capping head descends to tighten the cap on the bottle. The capped bottle is pushed into and out of the bottle track by the dial, and then falls on the conveyor belt of the labeling machine.
2.The main technical parameters
Production capacity: 80-100 bottles/Min
Applicable specifications: reagent bottle
Filling head number: double head
Filling volume: 1ml-60ml
Loading accuracy: 0~2%
Capping head number: double head
Power: 1.5Kw
Power source: 220V 50Hz
Dimensions: 2500×1800×2000
3.Main device parts configuration
NO. | name | Model or material | supplier |
1 | PLC | DVP14SS11T2 | Taiwan Delta |
2 | touch screen | DOP-B05S100 | Taiwan Delta |
3 | Frequency converter | S310-201H1BCD75 | Taiwan Delta |
4 | Pneumatic Components | Taiwan AIRTAC | |
5 | sensor | BW200-DDT | Korea Autonics |
6 | Peristaltic pump | LabV6 | Baoding Shenchen |
7 | Bottle unscrambler | Φ450 | Shanghai Xiyu Automation |
8 | Covering device | Φ250 | Shanghai Xiyu Automation |
9 | Electrical components | Chint Technology | |
10 | Equi-index plate | nylon | NANTONG BOLANG |
11 | Bottle feeding system | Components | NANTONG BOLANG |
12 | Filling system | Components | NANTONG BOLANG |
13 | Cover feeding system | Components | NANTONG BOLANG |
14 | Capping system | Components | NANTONG BOLANG |
15 | Bottle out mechanism | Components | NANTONG BOLANG |
16 | Transmission mechanism | Components | NANTONG BOLANG |
17 | frame | 304# | NANTONG BOLANG |
18 | Side board, panel | 304# | NANTONG BOLANG |
19 | Dust cover | Components | NANTONG BOLANG |
4.Material of main parts
Outsourcing plate: 304# stainless steel
Parts in contact with the bottle: 304# stainless steel and some nylon 1010#
5.Main electrical control:
frequency conversion speed regulation, PLC control, touch screen operation.