This versatile machine is tailored to meet the drying and sterilization requirements of various vials and oral liquid bottles, catering specifically to the demands of injection-grade sterile powder, freeze-dried, and vial products. Engineered in compliance with GMP production specifications, it ensures impeccable quality and adherence to industry standards.
Upon exiting the ultrasonic bottle washing machine, bottles seamlessly transition into the stainless steel mesh belt oven. Here, they undergo a series of meticulously designed stages including preheating, high-temperature sterilization, heat preservation, and cooling. The machine utilizes stainless steel heating tubes, renowned for their exceptional thermal efficiency, to elevate temperatures swiftly and efficiently.
Equipped with automatic temperature control and display functionalities, the machine ensures precise monitoring and regulation of temperature settings throughout the process. To maintain stringent cleanliness standards, both ends of the machine are fitted with hundred-level laminar flow hoods, facilitating a controlled and sterile environment conducive to pharmaceutical production.
The heating tubes convert electrical energy into heat energy, which is then distributed evenly through hot air circulation. This ensures that the vials undergo thorough drying, sterilization, and heat removal processes, culminating in optimal conditions for pharmaceutical filling operations. Once the desired temperature is achieved, the vials are efficiently cooled to meet the exacting requirements of pharmaceutical manufacturing processes.
2.The main technical parameters
Production capacity: according to customers order
Applicable bottles: suit for all kinds of glass vials bottles and jars
Net width: 600-1000mm
Heating method: stainless steel tube heating hot air circulation
Sterilization time: ≥5min.
Temperature adjustment range: 50 ~ 320 ℃
Temperature out of the bottle: ≤40℃.
Thermal distribution: no load less than 5℃.
Effective sterilization time: more than 10 minutes in high temperature area
Exhaust air volume: 8000 ~ 10000m3 / h
Wind pressure: ≥ 400Pa (centrifugal exhaust fan, user buy for themsleves)
Power: 380V 50Hz three-phase four-wire system
Power: ≤ 45Kw
Dimensions: 5000 × 1550 × 2100
3.Main device component configuration
No.
Name
Type or Material
Supplier
1
PLC
6ES7221－1BF22
Siemens
2
touch screen
6AV6643－OCD01
Siemens
3
inverter
6AV6 643
Siemens
4
thermocouple
E52-CA15AY
Japan Omron
5
temperature controller
E5EZ-R3T
Japan Omron
6
paperless temperature recorder
MC200R
Shanghai TIANYI
7
SCR
KS50A
Shanghai
8
low noise centrifugal fan
DWF2.5S
JIANGSU HONGDA
9
100 high efficiency filter
H140
JIANGYIN
10
stainless steel synchronous chain
WUXI
11
other electrical components
France Schneider
12
wind curtain lock wind system
components
Nantong Bo Lang
13
sterilization system
components
Nantong Bo Lang
14
cooling system
components
Nantong Bo Lang
15
bottle conveying system
components
Nantong Bo Lang
16
drive mechanism
components
Nantong Bo Lang
17
rack
components (A3)
Nantong Bo Lang
18
side plate
components (304#)
Nantong Bo Lang
Main parts material
High temperature box liner: 3mm heat resistant acid stainless steel
Outboard: 304 # stainless steel
The main electrical control: frequency control, temperature automatic control, recording
And can control the bottle washing machine together, to ensure the synchronization of two devices
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