Rotary Ultrasonic Bottle Washing Machine

HCX rotary ultrasonic bottle washing machine

1.Introduction

This specialized machine is specifically designed for the thorough cleaning of small-dose glass bottles, ensuring impeccable hygiene and cleanliness standards for pharmaceutical and medical applications. Its advanced features and precise mechanisms make it an essential component in the manufacturing process, guaranteeing the purity and integrity of the bottles used for storing sensitive liquids.

The cleaning process begins as the bottles are immersed in water, where they undergo deep ultrasonic washing. This intensive cleaning method effectively removes any contaminants or impurities from the surface of the bottles, ensuring a pristine starting point for the sterilization process.

After the ultrasonic washing stage, the bottles are fed into the rising block one by one, where they are securely clamped by the bottle clamp mechanism. This ensures that each bottle is properly positioned and held in place throughout the subsequent cleaning steps.

Once securely clamped, the bottles undergo a series of rigorous cleaning procedures to ensure thorough purification. First, they are subjected to a thorough wash with boiled water, which helps to eliminate any stubborn residues or organic matter that may be present on the bottle surfaces.

Following the hot water wash, the bottles are then treated with purified compressed air, which effectively removes any remaining moisture or debris from both the interior and exterior of the bottles. This step ensures that the bottles are completely dry and free from any contaminants before proceeding to the next stage of the cleaning process.

Next, the bottles undergo a fine wash with pure water or distilled water, further enhancing their cleanliness and purity. This meticulous washing process removes any remaining traces of impurities, ensuring that the bottles are impeccably clean and ready for use in pharmaceutical production.

Finally, the bottles are subjected to a final round of compressed air blowing to remove any excess water droplets and ensure that they are completely dry. Once the cleaning process is complete, the bottles are flipped over by the dial mechanism, allowing them to be safely removed from the machine and transferred to the next stage of the production process.

This specialized cleaning equipment is an indispensable asset in the manufacturing of small-dose glass bottles, providing unparalleled cleanliness and hygiene standards to ensure the safety and efficacy of pharmaceutical products. Its advanced features and precise cleaning mechanisms make it the ideal choice for pharmaceutical manufacturers seeking to maintain the highest standards of quality and purity in their production processes.

2.The main technical parameters

Production capacity:5000~ 9000 bottles / hour

Applicable bottle: vials and glass bottles, ampoules

Reuse water flow: 0.6m³ / h Pressure: 0.2 ~ 0.3MPa

Purified water consumption: 0.5m ⊃3; / h Pressure: 0.2 ~ 0.3MPa

Purified compressed air consumption: 20m³ / h Pressure: 0.3 ~ 0.4MPa

Power source: 400V 50Hz three-phase four-wire system

Power rate: 2Kw

Dimensions: 2000 × 2400 × 1500

Weight: 1.5T

3.Main device component configuration

Main parts material

Outboard: 304 # stainless steel

Contact with water vapor: 316L stainless steel

Other parts with bottles: 304 # stainless steel and nylon 1010 #

The main electrical control: 

PLC control,

touch screen operation,

frequency control

Equipment drawing