SYXP Linear Ultrasonic Bottle Washer
1 Introduction
The specialized cleaning device for small-dose glass bottles is meticulously designed to ensure impeccable cleanliness and hygiene standards. Its innovative features and precise mechanisms cater specifically to the unique requirements of small-dose glass bottle cleaning, making it an indispensable asset in pharmaceutical and cosmetic manufacturing facilities.
At the heart of its operation are the rotating dials, which efficiently guide bottles into designated tracks for cleaning. With separate tracks dedicated to 10ml and 20ml bottles, the machine offers tailored cleaning solutions for different bottle sizes, ensuring optimal results for each batch.
The cleaning process commences as the bottles enter the ultrasonic tank, where powerful ultrasonic waves penetrate deep into the glass, dislodging and removing contaminants with unparalleled effectiveness. This initial coarse washing step sets the foundation for thorough cleaning and ensures the removal of even the most stubborn residues.
Following the ultrasonic treatment, the bottles undergo a precise 180-degree flip, ensuring comprehensive cleaning of the bottom surface. This flip mechanism maximizes cleaning efficiency and guarantees uniform cleanliness throughout the bottle.
Subsequently, the bottles proceed through a series of purification steps, including pure water rinsing, compressed air blowing, and distilled water fine washing. These meticulous steps work in tandem to eliminate any remaining impurities and ensure the bottles are impeccably clean and sanitized.
Finally, as the cleaning process nears completion, the bottles undergo another flip by the bottle wheel, signaling the end of the cleaning cycle. The result is a batch of small-dose glass bottles that are not only spotlessly clean but also free from contaminants, ready to undergo further processing or packaging.
The specialized cleaning device for small-dose glass bottles exemplifies precision engineering and cutting-edge technology, delivering unparalleled cleanliness and hygiene standards for pharmaceutical and cosmetic applications. Its robust design, tailored cleaning process, and meticulous attention to detail make it a cornerstone of quality assurance in manufacturing facilities worldwide.
2) The main technical parameters
Production capacity: 50-60 bottles/min
Applicable bottle: 10ml/20ml vial (2ml/5ml)
50ml/100ml/200ml
Purified water consumption: 0.6m3/h Pressure: 0.2～0.3MPa
Distilled water consumption: 0.6m3/h Pressure: 0.2～0.3MPa
Purified compressed air consumption: 20m3/h Pressure: 0.3～0.4MPa
Source: 220V 50Hz/60Hz
Power: 4Kw
Dimensions: 2950×1100×1500
3) Main device component configuration
No. |
Name |
Type or Material |
Supplier |
1 |
touch screen |
DOP-B05S100 |
Taiwan Delta |
2 |
PLC |
DVP14SS11T2 |
Taiwan Delta |
3 |
inverter |
FR-A740-0.75K |
Taiwan Delta |
4 |
sensor |
BW200-DDT |
Korea AUTONICS |
5 |
ultrasonic generator |
1.5kw |
ZHANGJIAGANG ultrasound |
6 |
stainless steel pump |
CDXM120 / 20 |
Hangzhou South |
7 |
health diaphragm valve |
DN25 |
JINGXIN automatic |
8 |
other electrical components |
|
France Schneider |
9 |
screw feed bottle system |
components |
NANTONG BOLANG |
10 |
up to the bottle system |
components |
NANTONG BOLANG |
11 |
folder and flip system |
components |
NANTONG BOLANG |
12 |
Cleaning System |
Components (316L) |
NANTONG BOLANG |
13 |
bottle system |
components |
NANTONG BOLANG |
14 |
drive mechanism |
components |
NANTONG BOLANG |
15 |
side panels, panel |
components (304 #) |
NANTONG BOLANG |
16 |
Rack, Platen |
Assembly (A3) |
NANTONG BOLANG |
17 |
cover |
components |
NANTONG BOLANG |
4) Material of main parts
Outsourcing board: 304# stainless steel
Contact with water vapor: 304# stainless steel
Other parts with bottles: 304# stainless steel and nylon 1010#
5) The main electrical control: PLC control, touch screen operation, frequency control
