The machine serves as the central component of a freeze-dried product or vials bottle liquid filling line, offering a range of automated functions to streamline the production process. Featuring automatic bottle handling, filling, plugging, vacuum suction, and pressure plug capabilities, it ensures seamless operation from start to finish.
Liquid filling is achieved through two sets of peristaltic pumps, guaranteeing precise measurement and dosage control. The touch screen interface allows for easy adjustment of the filling volume, enhancing flexibility and accuracy. Sub-bottle positioning during the plugging process ensures secure sealing, while built-in safety features such as no-bottle-no-filling and no-plug alarm systems, coupled with automatic shutdown protection, safeguard against production interruptions.
With high levels of automation and stability, the machine offers reliable performance, meeting stringent GMP requirements for pharmaceutical production. Its user-friendly design makes operation straightforward, minimizing the need for extensive training and maximizing efficiency on the production floor. Overall, the machine represents a sophisticated solution for liquid filling applications, combining precision, reliability, and convenience to optimize production processes.
2.The main technical parameters
Production capacity: 3000 vials / hour
Applicable bottles: 10ml vials
Number of filling: four
Capacity: 1ml ~ 10ml (adjustable)
Capacity: 0 ~ 2%
Number of compression: double head
Tamping method: half plug or full plug (adjustable)
Power: 380V 50Hz three-phase four-wire system
Power: 1Kw
Dimensions: 1650 × 900 × 1800
3.Main device component configuration
No.
Name
Model or Material
Supplier
1
PLC
DVP20SS11T2
Taiwan Delta
2
touch screen
DOP-B05S100
Taiwan Delta
3
inverter
FR-A740-0.75K-C
Taiwan Delta
4
peristaltic pump
314D
CHONGQING
5
sensor
BW200-DDT
Korea Autonics
6
Plug arrangement
500 (304 #)
Shanghai Dinghua
7
other electrical components
France Schneider
8
Feed bottle turntable
components
Nantong Bo Lang
9
bottle conveying system
components
Nantong Bo Lang
10
filling system
components
Nantong Bo Lang
11
Send plug system
components
Nantong Bo Lang
12
plug system
components
Nantong Bo Lang
13
drive mechanism
components
Nantong Bo Lang
14
rack, table
assembly (A3)
Nantong Bo Lang
15
side panels, panel
components (304 #)
Nantong Bo Lang
16
dust cover
304 # and glass
Nantong Bo Lang
4.The main parts material
Outboard: 304 # stainless steel
Parts in contact with the bottle: 304 # stainless steel and some nylon 1010 #
5.Electrical control:
frequency control, PLC control, touch screen operation. Synchronize with tunnel oven.
