This machine serves as specialized equipment for filling and sealing paste or sauce materials in production lines, catering specifically to the needs of viscous substances. It automates bottle handling, filling, cap management, and capping processes seamlessly. With a dual-headed piston pump filling system and pneumatic leak-proof filling heads, it eliminates concerns about drips or spills during operation. Filling operations are precisely controlled by servo motors, with load size adjustments easily managed via the touch screen interface. The patented three-way valve filling mechanism ensures a smooth and uninterrupted flow of materials during the filling process. The lifting mechanism for the cover ensures stable and reliable placement with minimal noise. Additionally, the mechanical handle for cap application facilitates consistent torque screwing, ensuring secure and reliable sealing.
Compact in design, this machine incorporates automatic feeding and material control features, preventing filling operations in the absence of bottles and ensuring high reliability. Its strong adaptability makes it suitable for various production environments and material viscosities, enhancing operational efficiency and productivity.
2.The main technical parameters
Production capacity: 500~800BPH
Applicable bottles: 50ml ~1000ml bottles
Applicable cover: metal cover or plastic cover
Filling head: two~ six head
Capacity: 0 ~ 2%
Filling temperature: 40-80 ℃
Number of capping: single head
Power: 380V 50Hz three-phase four-wire (or on request)
Power: 2Kw
Dimensions: 1650 × 850 × 1900
3.Main device component configuration
No.
Name
Model or Material
Supplier
1
PLC
FX3U-30MT
Japan Mitsubishi
2
touch screen
GS2107
Japan Mitsubishi
3
frequency converter
S310-201-H1BCD75
Taiwan Delta
4
Servo Motor
ECMA-C21020SS 1kw
Taiwan Delta
5
servo controller
ASD-B2-2023-B
Taiwan Delta
6
Cylinders
SDA32-10-B
Taiwan AIRTAC
7
piston ring
53006000 # (silicone rubber)
Taiwan Han Sheng
8
precision ball screw
SFU3205
Taiwan TBI
9
sensor
BW200-DDT
Korea Autonics
10
stainless steel pump
500ml
Beijing institute
11
level switch
R7-X
Shanghai
12
high-precision sub-box
RHH80
ZHUCHENG
13
electrical components
France Schneider
14
bottle conveying system
components
Nantong Bo Lang
15
bottle system
components
Nantong Bo Lang
16
Insulation Storage Box
Assembly 50L
Nantong Bo Lang
17
filling system
components
Nantong Bo Lang
18
send cover system
components
Nantong Bo Lang
19
capping system
components
Nantong Bo Lang
20
drive mechanism
components
Nantong Bo Lang
21
rack, table
assembly (A3)
Nantong Bo Lang
22
side panels, panel
components (304 #)
Nantong Bo Lang
23
dust cover
components
Nantong Bo Lang
4.Electrical control:
PLC control, touch screen operation, frequency control, the lack of filling the bottle, the bottle does not send cover.
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